The design of electronics packaging is the formation and enclosure of electronic products ranging from microchips up to full-fledged electronic systems. As electronic goods are usually, considered fragile, the electronic custom product packaging design needs to think of protection from extreme temperatures, mechanical damage, electrostatic discharge, or high-frequency noise emission. However, it needs to also be as simple as possible as Apple has showcased.

Mr. Jalan says, that the quality control team always sets high standards with regards to electronics packaging. In fact, certain electronics manufacturing companies simply outsource from established electronic packaging manufacturers who are already proven when it comes to designing custom electronic packaging. This solution will be supportive for the quality control department because they no more need to worry regarding the electronic packaging aspect.

Basics of Electronics Packaging

Electronics packaging is arguably amongst the most complex levels of packaging as it needs extensive engineering and skill set in an attempt to come up with an optimal overall electronics packaging design when compared to other industry packaging designs. The wide array of choices available makes it difficult for the production department to decide because the choice might potentially conflict with the work of the electronic packaging.

The choice must also be consistent with traditional packaging design practices and manufacturing abilities. As electronic packaging is made and tested, it would be expected multiple revisions are inevitable. The electronic packaging design will always need to be re-evaluated and revised until the final packaging design is made.

Mr Gaurav Jalan, Founder, and Director of Packman Packaging Pvt Ltd India’s top packaging manufacturer for electronic products talk about some insights on electronic packaging design in this blog.


The electronics packaging design is a mix of small electronic packages working completely to achieve the desired purpose. They are not just present to protect the PCB and electronic components from external harm but also make certain they do not interrupt the tasks of these components. Unpacking is more and more perceived as an experience.

Technological improvements also put further pressure to electronic packaging businesses due to functions of the electronics packaging design evolving at a rapid rate, keeping up with modern technology. The functions never stay constant because as technology enhances then the demands on electronic packaging also goes up and changes accordingly.

One of the top aspects in the electronics packaging sector is the quick-paced evolution of silicon IC technology. Another key factor is constant photonics development which is automatically integrated into the multiple levels of media interconnections related to custom electronic packaging. These factors push electronic product packaging designs to adapt and alter electronic packaging’s functions.

Talking of photonic technologies, these electronic components are physically joined to the PCB elevating its design into an advanced form. Because they are physically interlinked with each other besides the basic components of the system, this will put pressure on the schematic design of electronics packaging.

Electronic Packaging’s Various Levels

Electronics packaging design is managed at various levels namely Level 0 up to Level 5.

  • Level 0:  this level safeguards the chips and semiconductors which are the simplest and most basic components of any electronic system.
  • Level 1: this packaging level secures electronic components.
  • Level 2: this packaging level safeguards the printed circuit board.
  • Level 3: this level secures the assembly, wiring boards, and linked components of these.
  • Level 4: this level safeguards the modules or collection of assemblies.
  • Level 5: this level protects a mix of various modules or the electronic system as usual.

These levels are mandatory to assist electronic manufacturing companies in easily assessing electronic packaging materials required for an electronic packaging design. It makes operations more efficient and fluid as they can simply look for what they require simply by describing the electronic packaging level they are presently working on.

Packaging Design and Engineering for Electronic Products

Making electronics custom packaging designs are aimed at achieving targets by covering the following qualifications:

Understanding of Specifications

Asides the electrical circuits, the electronics packaging engineer needs to be able to understand the non-electrical issues required for the electronics packaging design. These non-electrical concerns include functionality, reliability, aesthetics, durability, and production expense. Even though electrical circuits are all in place yet the design failed any of these parameters then the electronic product packaging design could still be considered a failure to comply with standards.

Having a Design Method

Albeit the electronics packaging engineer is equipped having the right skills and knowledge to make the custom electronic packaging, one still ought to have a design method in place to do the task. The correct product design method is needed to meet the needs set on the electronic packaging design.


If one is in the world of manufacturing, one ought to understand the essence of the ratio between cost and value. Having an electronic packaging design that is quite expensive will neutralize its value even if it is totally functional. The electronic design engineer should check out all options present with respect to electronic packaging foam and electronic packaging materials until the last result has a rational cost to value. Being cost-efficient is a critical aspect of manufacturing not just in electronics. Product development having prototype companies can help.

Mechanical Knowledge

Several electronic design companies seek services from mechanical engineers and not just depends on electrical experts when it comes to creating custom electronic packaging. Their knowledge and expertise often makes up for the non-circuitry areas of the project to make certain all aspects are covered.